1997 >> April >> Patent Office  

Patent Office
by Elton Gish

Reprinted from "Crown Jewels of the Wire", April 1997, page 21

LUSIGNAN PATENTS FOR FOG-TYPE
SUSPENSION INSULATOR

Several years ago Mike Guthrie (NIA #3297) reported an unusual fog-type suspension insulator made by the Ohio Brass Co. The insulator was not marked but it did have the O-B logo prominently marked on both cast iron caps. It was composed of two parts that could be screwed together by means of a metal pin cemented in the center of each part. The top porcelain part was in the form of a large bowl with typical cast iron metal cap cemented on the top with a large hook attached from which the insulator was suspended. The bottom part consisted of a small porcelain disk with a cap cemented on it. The conductor (or additional insulator assemblies) was attached to the metal cap of the smaller part. The top part looks like a fogbowl insulator and the bottom part fits up inside the fogbowl when the two parts are screwed together. The top fogbowl has a small petticoat that extends down and fits inside the groove between the upwardly projecting petticoat and outer skirt of the bottom part. The petticoat on the bottom part of Mike 's insulator had been broken off, probably after the insulator was removed from service. 

The purpose of this design was to provide a large surface that would not be exposed to rain and fog and thus remain relatively dry to prevent or reduce electrical leakage. The top fogbowl part completely shielded the smaller inner disk and the intermeshing of the two sets of petticoats provided additional protection from wetting and a sufficient leakage path that could be potentially kept dry. 

The color and characteristics of the glaze suggested that the insulator was made in the 1930's. This suspicion was verified when it was discovered that two patents covered this basic design. Joseph T. Lusignan, Jr. was an employee of the Ohio Brass Co. in Mansfield, Ohio. He filed two patent applications (January 17, 1933 and June 2, 1934) for the idea of a two-part fog-type suspension insulator. He was granted patent Nos. 1,994,281 and 1,994,282 on March 12, 1935. 

The first patent had a somewhat shallow bowl-shaped top part and a smaller bowl-shaped bottom part that fit part of the way inside the top part. The long petticoat of the top part fit inside the deep groove of the bottom part which was formed between the petticoat and outer skirt. Additional claims were made for trimming a groove around the insulator parts at the edge of the metal cap and filling it with a conductive coating to prevent corona effects and the resultant radio interference. 

Mike's insulator fully embodies the claims of the second patent which consisted of a large bowl-shaped top part that fully protected the smaller disk which fit up inside the bowl. The petticoats on both parts were shorter which obviously made the insulator easier to manufacture, and the completely enclosed bottom disk offered better protection from moisture than the more shallow bowls illustrated in Lusignan's first patent. The second patent claimed the simpler method of spraying a thin conductive coating under the edge of the metal cap for prevention of radio interference effects.

I have copies of Ohio Brass catalogs from 1934, 1935-39, 1939, 1940, 1947, and 1949 which would be the probable years of manufacture for this insulator. However none of the catalogs showed the Lusignan insulator. Another fog-type suspension was shown in each catalog which had a simple bell shape with several external horizontal petticoats trimmed in the outer vertical surface. I suspect that the Lusignan insulator did not gain favor with utility companies because the two-part design made it more difficult to install and had offered a greater potential for breakage. There may also have been consideration given to the difficulty of making the large bowl-shaped top part compared to trimming external horizontal petticoats on the fog-type suspension shown in the catalogs. The two-part design was more complicated and thus probably more expensive to make.

Mike's insulator [now owned by Bill Rohde (NIA #1219)] is the only one I have seen. We would like to hear from anyone else who has this insulator or possibly an example of the design shown in Lusignan's first patent.



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